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Cover plugs and bolts for motocross and enduro - service and customization

( number of products: 195 )
Engine cover plugs & screws are the small fasteners and sealing points that keep your MX/off-road engine cases tight, protected, and serviceable. They’re used to secure ignition/clutch covers, inspection caps, timing and oil check plugs, and to replace hardware that’s rounded out after repeated wrenching. Fresh, correctly sized screws and plugs help stop oil weeps, prevent dirt and water from getting into the cases after a muddy ride, and make quick trackside maintenance less stressful when you’re in jersey, pants, and gloves. When choosing, start with fit and compatibility: match your exact bike model/year and the specific cover position (left/right case, inspection port, drain/check plug). Pick the right head style and drive type for how you service the bike—socket/hex tends to resist cam-out better than soft Phillips/JIS. Material matters: steel is durable, while aluminum or lightweight kits save grams but require careful torque; corrosion-resistant finishes are a plus if you ride wet sand, deep ruts, or pressure-wash often. Finally, consider maintenance: ensure you have the correct sealing washer or O-ring type, and confirm torque specs so you don’t distort the cover or strip threads. Common mistakes include mixing screw lengths, skipping new sealing washers, or over-tightening “just a bit more” after a long moto—leading to stripped case threads or warped covers. Replace plugs and screws if the head is rounded, the threads feel gritty, the sealing face is nicked, or you see recurring oil mist around the cover after cleaning. Tip: Before installation, clean the threads and start every screw by hand 3–4 turns to avoid cross-threading, then torque in a crisscross pattern.
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